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PrathikP
modified 5 years ago

MOSFET Solid-State Relay

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19:01:27
A Solid-State Relay uses a Power Semiconductor like a TRIAC or MOSFET as a switch, eliminating any moving parts, which makes is more reliable compared to it's mechanical counterpart. A mechanical relay may wear out after, say, a hundred thousand switching cycles; a Solid-State Relay can switch any number of times without wear, making it more reliable. In addition to wear due to switching, a mechanical relay can spark at it's contacts; a Solid-State Relay, on the other hand, does not. This circuit, unlike other MOSFET Relay topologies, offers true input isolation through an optocoupler due to the fact that the required gate voltage is derived from it's own single-diode rectifier power supply and not from the triggering circuit's power supply. I've seen some topologies in which the MOSFET is switched on using an optocoupler, but the power comes from the power supply of the microcontroller. That's not really isolation, in my opinion. This circuit provides true isolation and can be controlled safely using a microcontroller or any other triggering circuit with which a human might interact. The circuit is simple. Two IRF740N High-Voltage MOSFETs (from kiani's FET library http://everycircuit.com/circuit/5282567524450304) are connected together in this arrangement to switch the load on and off. A 10V zener is used to protect the gates from an over-voltage. The red LED, VCVS and the NPN BJT together form an optocoupler. The transistor of the optocoupler is connected to the gates and sources of the MOSFETs. Form here on, I shall refer to the MOSFETs and their common terminals in singular, since they are connected together. When the AC input turns on, the 1uF capacitor starts charging up. For a 0V input to the optocoupler, the NPN transistor stays off, so the MOSFET switch turns on when Vgs(th) is reached and then the zener starts conducting. When the input to the optocoupler is 5V, the optocoupler turns on, bringing the MOSFET's gate voltage very close to the source voltage, turning it off. Advantages over a TRIAC switch: -This switch is voltage controlled. -Since there is no "holding" and "latching" current in a MOSFET, so the switch doesn't have to be repeatedly fired. -A MOSFET has better on resistance than a TRIAC The absence of a zero crossover circuit can be seen both as an advantage and disadvantage. The disadvantage is obvious: sharp rise in current causes problems. The advantage is that phase angle control (power control) is possible by sensing the mains voltage and firing the switch according.
published 5 years ago
ViolationMad
5 years ago
Just some things for the simulation: The IRF840N mosfet has an internal body diode, which is not included within EC's model. And not to get confused, having the same ground in this circuit is necessary for EC but pretty bad in reality.
PrathikP
5 years ago
There won't be a common ground for the control side and load side in real life. There is no confusion. And about the body diode, there seems to be one http://everycircuit.com/circuit/5290778663059456.
PrathikP
5 years ago
* http://everycircuit.com/circuit/5290778663059456
kiani
5 years ago
The link for the body diode is not wotking.
PrathikP
5 years ago
The second link works. Check
kiani
5 years ago
Right. Btw the Fet you ve used is IRF740, thr 840 still pendind.. Thrre isn' t much difference between them. Ine is 400. The other 500, but performance and limits almost the same.. neat cct..
PrathikP
5 years ago
Thanks
ViolationMad
5 years ago
@PrathikP of course there is no confusion for you, just wanted to state it in case some users are not so familiar with opto isolation. It's still the same symbol in simulation.
PrathikP
5 years ago
Actually I could have use the 200V MOSFETs, but nevermind now
hurz
5 years ago
There is a good reason for Triac and a big advantage. They can be used in a pseudo linear mode, over the control pin from 4 to 20mA the common available ones can be use as switch or as power control resistor in between on and off with phase shift fire control. This is without some extra effort with mosfet not possible and need an extra modulation, which then is asyncron to the mains frequency and for this reason not allowed in many countries. If you have e.g. an 800Watt heater and would like to drive it as 400Watt you can do easily with such an triac SSR. With mosfet its also possible but with a much lower modulation frequency around 0.1Hz so with 5seconds ON and 5off a low speed PWM. With a high speed PWM is not allowed in many countries as already mentioned. Its just a matter of confort if the customer does not like this interval heating he needs a triac on which can be used as linear switch.
kiani
5 years ago
If you replace logic source with a logic train 🚂 the magic is revealed.
PrathikP
5 years ago
A 1khz PWM signal isn't what I had in mind. Power control using the usual 50Hz was my idea.
kiani
5 years ago
Yes, solid state Relay. Ideal for fabrication, no inductor in sight.
hurz
5 years ago
@PrathikP, but you understand the advatage of a triac SSR over an pure Mosfet one?
PrathikP
5 years ago
I didn't get it. You said something about a resistive mode. Why would a triac have a resistive mode?
faceblast
5 years ago
can you link an example implementation of this triac in action? I've seen them use phase triggered action in old motor controller circuits
PrathikP
5 years ago
Just google triac power control/phase angle control
PrathikP
5 years ago
Wikipedia has good information on TRIAC
faceblast
5 years ago
that's phase angle triggered switching, which is synchronised to the AC frequency but switches on hard. I'm more interested in finding out about this linear mode
PrathikP
5 years ago
It's hard for me to understand why anybody would make a triac with a linear region
kiani
5 years ago
Don't know if thats related,, using two scr s in a bridge rectifiers insread of the two of the diodes, you have a controlable dc voltage,. so mains can be converted to reduced dc..,
hurz
5 years ago
Triacs are not linear, misunderstanding. But it can look like it would be by doing it like a PWM, but its a phase shift methode and just an emulation of a linear resistive behaviour. Every power cycle you decide hoe long the triac is active on and off. And this is some thing you cant do with a mosfet syncron to the mains frequency without xtra effort! The traic does it for you for free, every periode it goes the pulse modulation you want according to the controll current/voltage you set from outside! Just change the control voltage and you get a different pulse width from the triac. The mosfet is stupid and can only be on or off, you have to modulate from external when the mosfet suppose to be on or off and this asyncron to the mains periode you do not know, or have to measure with sone extra effort! Triac is PWM every power cycle controlled by you, while mosfet need extra modulation which is asyncron. Hope this helps.
faceblast
5 years ago
how do you commutate a triac to stop conducting when Vf is not zero
un1tz3r0
2 months ago
i think what he's saying is that the triac fires when the voltage across it reaches a level that varies based on it's control pin, so by varying the signal at the control pin, you get some variation in how far into the ac cycle it starts to conduct. then it stays on until the next zero cross. this is how cheap lamp dimmers work... a rheostat which applies a small, variable current to the triac's base causes it to chop the ac, much like a pwm synchronized to the zero crossing. this method is cheap and works for purely resistive loads with a slow reaction time... which is basically incandescent bulbs and that's it. its also horrible for emissions and has terrible power factor, your utility will hate you if you do this with a huge load.

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